Customized Conveyor Rollers
Engineered for Your Load, Speed & Working Environment
Why Standard Rollers Often Fail in Real Applications
Customized conveyor rollers are designed for specific applications where standard rollers fall short.
By selecting the right materials, dimensions and surface treatments, custom rollers deliver better performance, longer service life and lower total operating costs in demanding environments.
Motor Drive Rollers (MDRs)
Key Advantages of Motor Drive Rollers
• Integrated motor roller for compact, low-maintenance conveyors
• Precise speed control for accumulation, sorting & automation lines
• Custom-designed for your load, speed and control requirements
Gravity Rollers
Ideal for Simple & Cost-Effective Conveying
• Ideal for light to medium loads without power consumption
• Simple structure for short-distance and straight-line conveying
• Custom length, diameter & material available
Driven Rollers
Designed for Controlled & Continuous Transport
• Accurate speed control for continuous conveying
• Suitable for medium to heavy-duty applications
• Available in belt-driven or chain-driven configurations
Accumulation Rollers
Built for Accumulation & Zero-Pressure Flow
• Enables zero-pressure accumulation (ZPA) systems
• Prevents product damage during queuing
• Ideal for sorting, merging & automated lines
Brake Rollers
Controlled Speed for Gravity Conveyor Safety
• Prevents runaway products on inclined conveyors
• Ideal for cartons, totes & pallets
• Adjustable braking force available
Tapered Rollers
Optimized for Curved Conveyor Sections
• Maintains product alignment on curved conveyors
• Prevents product drifting and tipping
• Custom taper angle based on curve radius
Drum Motor Rollers
Compact Drive Solution for Belt Conveyors
• Space-saving design for clean conveyor layouts
• Low noise, low maintenance operation
• Ideal for belt conveyors and hygienic environments
Belt Conveyor Pulley
Reliable Pulleys for Belt Conveyor Systems
• Precision-machined for smooth belt operation
• Available as drive, tail, bend or snub pulleys
• Custom diameter, lagging & shaft design
How to Select the Right Conveyor Roller for Your Application?
A simple engineering-based guide to help you choose the right roller — or let our engineers do it for you.
Step 1: Define the Conveyor Type
Gravity conveyor or powered conveyor
Straight section or curved section
Accumulation required or continuous flow
Step 2: Confirm Load & Dimensions
Step 3: Choose Drive & Control (If Powered)
Step 4: Consider Environment & Material
Not sure which roller fits your application?
Get a Free Roller Selection by Our Engineers
Why Global Integrators Choose Longwei Rollers
Choose precision-engineered rollers that transform efficiency, durability, and ROI.
Engineering-First Customization
Every roller is designed based on your actual application, not a standard catalog.
Our engineers evaluate load, speed, layout, and environment before finalizing specifications.
Built for Long-Term Reliability
From tube thickness to bearing selection and surface treatment, every detail is engineered for durability — reducing downtime and total cost of ownership.
Wide Custom Range, One Supplier
From gravity rollers to MDRs, tapered rollers, brake rollers, and drum motors — all customized under one engineering system.
Fast Response & Engineering Support
Share your requirements and get a professional roller recommendation within 12–24 hours — clear specs, clear quotation, no pressure.
Is This Roller Solution Right for You?
Best fit for
Conveyor integrators & automation system builders
Warehouses, factories & sorting lines
Applications requiring custom sizes or special materials
May not be suitable for
One-off replacement of standard catalog rollers
Extremely low-cost, non-critical applications
Precision Engineered in 3 Steps:
Your Custom Conveyor Roller Journey
Our engineering team turns your application requirements into high-performance custom conveyor rollers.
Step 1
Define Roller Model & Load Requirements
We identify the most suitable roller model and dimensions based on conveyor type, load capacity, product weight, and operating conditions — ensuring strength, stability, and long service life.
Step 2
Select Mounting & Drive Configuration
Mounting methods (spring-loaded, threaded, flat milling) and drive components are selected to match your conveyor structure, maintenance needs, and performance expectations.
Step 3
Choose Material & Surface Treatment
Roller materials and surface finishes are customized based on environment, hygiene, corrosion resistance, grip, and noise requirements.
Get Expert Help on Roller Selection
Customized Conveyor Roller FAQs: Your Questions, Expert Answers
Q1: How do I know which conveyor roller is right for my application?
A1: Simply share your conveyor type, load, speed, and working environment. Our engineers will recommend the most suitable roller configuration based on real operating conditions.
Q2: Can conveyor rollers be fully customized?
A2: Yes. Roller diameter, tube length, material, shaft type, surface treatment, and mounting method can all be customized to match your system requirements.
Q3: What information should I prepare before contacting you?
A3: Basic details such as conveyed product weight, conveyor layout, roller spacing, and working environment are helpful — but even if you’re unsure, our engineers will guide you step by step.
Q4: How long does it take to get a roller recommendation or quotation?
A4: Engineering feedback is typically provided within 12–24 hours, depending on project complexity.
Q5: Is there a minimum order quantity for custom rollers?
A5: We support both small batch and bulk orders. Minimum quantity depends on roller type and specifications — please contact us for details.
