Warehouse & Logistics Automation Solutions

Integrated rack and conveyor systems for high-density storage and efficient warehouse logistics

Optimize storage density and space utilization

Enable smooth material flow across warehouse operations

Modular design for scalable automation systems

Share your warehouse requirements with our automation team.
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warehouse conveyor & sorting system 2

Warehouse & Logistics Challenges in Modern Automation

With the rapid evolution of modern warehousing and logistics toward intelligent, high-efficiency, and flexible operations, enterprises are placing increasingly higher demands on automation systems. Warehouses are no longer evaluated only by storage capacity, but by how efficiently goods can flow through inbound, storage, sorting, and outbound processes as a unified system.


However, in many warehouse automation projects, racks and conveying equipment are still planned and deployed as separate subsystems. This fragmented approach often leads to integration complexity, inefficient space utilization, and performance bottlenecks during high-throughput operations.


As storage density increases and circulation speed accelerates, traditional standalone conveying or racking solutions struggle to meet requirements for scalability, coordination, and long-term system stability. Enterprises need warehouse logistics solutions that are not only efficient at present, but also adaptable to future expansion and system upgrades.

Key Challenges We Commonly See

Disconnected Racking and Conveying Systems

Racking structures and conveyor lines are often designed as separate subsystems, leading to poor coordination, material flow interruptions, and reduced overall warehouse efficiency.

Limited Storage Density and Space Utilization

Traditional warehouse layouts fail to fully leverage vertical and horizontal space, making it difficult to achieve high-density storage while maintaining smooth goods circulation.

Complex System Integration and Project Risk

When multiple automation components are sourced and integrated independently, system complexity increases, resulting in longer project timelines, higher integration risk, and unstable operation.

Lack of Scalability for

Future Expansion

Many warehouse automation systems are built for current demand only, requiring costly redesigns or system replacements when throughput or storage requirements grow.

Inefficient Support for High-Speed Material Circulation

As logistics throughput increases, standalone conveying or racking solutions struggle to maintain stable, high-speed material flow, especially in dense storage environments.

To address these challenges, warehouse automation systems must be designed as an integrated whole — combining racking structures and conveying technologies into a coordinated logistics solution rather than isolated equipment.

Integrated Rack & Conveyor Solution for Efficient Warehouse Logistics

To overcome the challenges of fragmented systems, limited storage density, and inefficient material circulation, our warehouse logistics solution is built on the deep integration of racking structures and conveying systems.


By combining FIFO or LIFO gravity flow racks with modular conveyor technologies, the solution enables continuous and coordinated material flow across inbound, storage, sorting, and outbound operations — forming a unified, highly efficient warehouse logistics system.

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How the Integrated Solution Addresses Key Challenges

Integrated Design Between Racks and Conveyors

Instead of treating racks and conveyors as independent systems, the solution is designed as a coordinated whole. Flow rails are directly integrated with conveyor modules, eliminating transfer gaps and ensuring smooth, uninterrupted material movement.

High-Density Storage with Controlled Material Flow

Gravity flow racks configured for FIFO or LIFO operations support dense storage layouts while maintaining orderly, controlled goods circulation. This allows warehouses to maximize space utilization without sacrificing operational efficiency.

Modular Architecture for Simplified System Integration

Standardized conveyor modules — including roller, chain, transfer, and lifting conveyors — are assembled through a modular design approach. This reduces system complexity, shortens integration time, and improves overall reliability.

Scalable Configuration for Future Expansion

The modular nature of the rack and conveyor system allows flexible expansion and reconfiguration. As throughput or storage demand increases, additional modules can be seamlessly integrated without major system redesign.

Stable Support for High-Speed Logistics Operations

Designed to handle high-frequency material circulation, the integrated system ensures stable operation even under high throughput conditions, making it suitable for modern logistics environments requiring speed, accuracy, and consistency.

This integrated rack and conveyor solution forms the foundation of a warehouse automation system capable of supporting the entire logistics workflow — from inbound handling to outbound dispatch.

Automation Across the Entire Warehouse Workflow

The integrated rack and conveyor system enables smooth and continuous material flow across inbound, storage, sorting, and outbound warehouse operations.
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Inbound Handling Automation

Goods are transferred efficiently from receiving areas into storage through coordinated conveyor and racking systems.


Operational Value


Faster inbound processing

Reduced manual intervention

Improved receiving efficiency

2(1)

Storage & Buffering Optimization

FIFO or LIFO gravity flow racks support dense storage while maintaining controlled and orderly item movement.


Operational Value


Higher storage density

Controlled inventory flow

Improved FIFO compliance

6(1)

Sorting & Transfer Operations

Standardized conveyor modules enable accurate routing and flexible material transfer between warehouse zones.


Operational Value


Reduced sorting errors

Stable routing at high-throughput

Flexible system layout

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Outbound Dispatch Automation

Integrated conveying systems support stable, high-throughput order dispatch, even during peak operations.


Operational Value


Faster order dispatch

Improved throughput stability

Better peak-load performance

Core Systems & Conveyor Modules Behind the Solution

The warehouse logistics solution is supported by a set of standardized conveyor systems and key components designed for stable, efficient, and scalable material handling.

Roller & Chain Conveyor Systems

Form the backbone of horizontal material transportation across warehouse zones.

Transfer & Lifting Conveyors

Enable smooth directional changes and vertical material movement within multi-level warehouse layouts.

Sorting & Routing Systems

Support accurate and efficient material distribution under high-throughput logistics operations.

Integrated Drive Components

Direct-drive motor rollers and intelligent conveying components ensure stable routing at high throughput.

Flow Rack & Gravity Racking Solutions for Different Load Scenarios

To support high-density storage and controlled material circulation, the solution incorporates gravity-based flow rail and racking systems designed for different load types and operational requirements.
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Light-Duty Flow Rack Solutions

For cartons, bins, and lightweight goods, high-performance flow rails enable smooth gravity-driven movement within FIFO picking systems.

Precision-engineered rails ensure stable item advancement, supporting efficient order picking while maintaining accurate stock rotation.

Key Value


FIFO-compliant picking
Smooth, controlled gravity flow
Improved picking efficiency

Gravity Pallet Racking Solutions

For palletized and heavier loads, integrated gravity roller modules provide reliable, power-free material movement within dense storage layouts.

The system leverages gravity to support stable pallet flow, reducing dependence on handling equipment while improving storage density and turnover efficiency.

Key Value


High load capacity support
Power-free pallet movement
Optimized space utilization
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By combining flow rail and gravity racking solutions, the system supports both light-duty and palletized goods within a unified, high-efficiency warehouse storage framework.

Key Benefits of Our Warehouse Logistics Solution

Optimized Storage Density

Gravity flow racks and integrated conveyor systems enable high-density storage while maintaining smooth and controlled material movement.

Reduced System Integration Complexity

Modular rack and conveyor design simplifies system integration, shortens project timelines, and lowers implementation risk.

Stable Performance at High Throughput

Coordinated material flow and standardized conveying modules ensure stable routing at high throughput logistics operations.

Lower Dependence on Manual Handling

Automated gravity-driven storage and conveying reduce manual intervention and improve overall operational efficiency.

Scalable for Future Expansion

Modular system architecture allows flexible expansion and upgrades without major redesigns as logistics demands grow.

Application Scenarios

The integrated rack and conveyor solution is suitable for a wide range of warehouse and logistics environments requiring efficient storage, stable material flow, and scalable automation.

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Manufacturing Warehouses

Supports efficient storage and internal material flow for raw materials, semi-finished goods, and finished products.

Distribution & Logistics Centers

Enables high-throughput handling, orderly buffering, and stable sorting and dispatch operations.

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High-Density Storage Facilities

Optimizes space utilization while maintaining controlled FIFO or LIFO material circulation in compact warehouse layouts.

Related Conveyor Components Used in This Solution

Reliable Flow Solutions, Optimized Storage

pallet flow gravity roller conveyor module

Modular Roller Conveyor Rail for Pallet Flow Racking System

BE120

500-1000 KGS External Brake Roller for Gravity Pallets Flow Rack

R1800

Heavy Duty Gravity Conveyor Roller with Steel Bearing Housing

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Dia. 28mm Wheel Aluminium Alloy Carton Flow Track

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Dia.28mm Carton Flow Flange Wheel Aluminium Alloy Track

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Dia.28mm Steel Rack Carton Flow Wheel Track

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Dia.33mm Wheel Aluminium Alloy Carton Flow Wheel Track

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Dia.13mm Mini Wheel Aluminium Alloy Slide Rail Flow Track

High-Throughput Logistics with Smart Conveyor Solutions

Heavy Load Stacking Pallet Chain Conveyor System

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Heavy Load Pallet Chain Conveyor System with Support Roller

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Get Touch With Us

Start Your Warehouse Logistics Solution

Once you submit your request, our automation specialists will review your warehouse layout, material flow requirements, and operational goals.
We don’t offer one-size-fits-all packages — instead, we help you define a rack and conveyor solution that fits your actual warehouse conditions and supports future expansion.
No obligation consultation
Scalable system design
Engineering-driven solution approach
Founded in 2004, Longwei is a specialized Chinese manufacturer dedicated to providing customized conveyor systems, modular conveyor units, various rollers, and components for logistics systems.
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   +86 (0)572 2590 232
   +86 133 0572 1922
   No. 133 Wangta Road, High-tech           Zone, Huzhou, Zhejiang, China
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