Views: 0 Author: Site Editor Publish Time: 2025-08-14 Origin: Site
Industrial buyers know Longwei, Interroll, Hytrol, and other trusted brands for heavy-duty conveyor rollers. These rollers are specifically designed for internal factory logistics, including manufacturing, warehouse, and packaging applications. Using the right conveyor rollers ensures smooth operations, higher throughput, and lower downtime.
Select rollers made from carbon steel or stainless steel for durability and high load capacity.
Ensure the roller diameter matches your conveyor system—Longwei offers 60mm, 76mm, and 89mm diameters.
Regular maintenance such as inspection, cleaning, and lubrication prolongs roller lifespan.
Trusted brands with reliable support and customization options improve operational efficiency.
Heavy-duty rollers must withstand constant use while moving pallets and other industrial loads within the factory. Longwei rollers, including gravity-driven R1800 and motor-driven R2321, feature double-row steel bearings and robust tube construction. These rollers operate reliably under continuous use without frequent replacement, reducing downtime.
Longwei heavy-load rollers are engineered to handle pallets, boxes, and bag-packed goods, typical in internal logistics. Gravity rollers (R1800) rely on system layout for movement, while motor-driven rollers (R2321) provide active driving for heavier loads.
| Roller Type | Diameter Options | Material | Max Load Capacity | Drive Type |
|---|---|---|---|---|
| Gravity Roller | 60 / 76 / 89 mm | Carbon Steel / Stainless Steel | Up to 1,500 kg | Non-powered |
| Motor-Driven Roller | 76 / 89 mm | Carbon Steel / Stainless Steel | Up to 2,500 kg | Powered (MDR) |
Picking the right roller stops breaks and keeps work safe and fast.
Only carbon steel and stainless steel are recommended for heavy-duty internal logistics. Stainless steel ensures hygiene for packaging or pharmaceutical applications, while carbon steel provides maximum strength for pallet handling.
| Material | Key Properties | Applications | Performance Impact |
|---|---|---|---|
| Carbon Steel | High strength, wear-resistant | Pallet handling, warehouse transport | High load capacity, long-lasting |
| Stainless Steel | Corrosion-resistant, hygienic | Food, pharma, cleanroom logistics | Durable and easy to clean |
Routine maintenance is critical for reliability. Longwei rollers are designed for easy inspection and replacement.
Check rollers and bearings regularly.
Clean and lubricate bearings to prevent wear.
Replace worn or damaged rollers promptly to avoid production delays.
Tip: Following a strict maintenance schedule ensures Longwei rollers maintain high performance and reduce costly downtime.
Longwei is a trusted manufacturer of heavy-duty conveyor rollers, known for high performance, durability, and customizable designs. With a wide range of solutions including gravity rollers and sprocket-driven pallet rollers, Longwei delivers products engineered for heavy loads, long-term reliability, and flexible integration. Their rollers are designed to meet diverse industrial needs—from warehousing and logistics to food processing and automotive manufacturing—offering customizable materials, bearings, and configurations to ensure optimal performance in any environment.
Their flagship R1800 Heavy Duty Gravity Conveyor Roller with Steel Bearing Housing is engineered for industrial efficiency and long-term reliability. Unlike powered rollers, these gravity rollers use weight and manual push for material movement, making them maintenance-free and ideal for many industries.
| Feature Category | Details |
|---|---|
| Load Capacity | Supports 200–5,000 kg depending on configuration, suitable for heavy industrial needs. |
| Material Options | Carbon steel, 304 stainless steel (food-grade), aluminum, PVC-coated steel, rubber lagging. |
| Bearing Type | Sealed bearings or heavy-duty steel bearings ensure smooth and reliable operation. |
| Temperature Range | Operates safely from -20°C to 80°C. |
| Customization Options | Tube length, diameter, wall thickness, shaft diameter, bearing type, surface treatments. |
| Mounting Methods | Spring-loaded, female thread, flat milling, hex spring-loaded. |
| Roller Types | Gravity rollers, chain-driven, belt-driven, motor-driven (MDR). |
| Environmental Adaptability | Corrosion-resistant, abrasion-resistant, non-marking, suitable for harsh or hygienic environments. |
| Modular Integration | Compatible with belt, chain, or powered conveyor systems; flexible assembly options. |
High Load Capacity: Engineered to handle heavy materials up to 5,000 kg, suitable for warehouses, logistics centers, and manufacturing.
Maintenance-Free Operation: Steel bearing housing and gravity-driven design reduce maintenance costs.
Material Flexibility: Stainless steel options meet hygiene standards for food and pharmaceutical industries.
Modular Design: Easily integrates with belt, chain, or motor-driven conveyors for flexible system layouts.
Environmental Resistance: Materials and coatings ensure durability in wet, dusty, or corrosive conditions.
Customizable: Options for brake rollers, curved rollers, anti-static coatings, and special dimensions for unique applications.
Warehousing & Distribution: Goods sorting, picking, and stacking systems.
Manufacturing & Assembly Lines: Smooth transport between workstations.
E-commerce Logistics: High-frequency package handling.
Food & Beverage: Stainless steel construction ensures hygiene compliance.
Automotive Industry: Heavy components such as engines and transmissions handled safely and efficiently.
| Sector | Key Benefits |
|---|---|
| Manufacturing | Smooth transport of components and assemblies |
| Warehousing & Logistics | Efficient movement of pallets and packaged goods |
| Packaging | Hygiene-compliant stainless steel rollers for food/pharma |
Longwei’s Heavy Load Double-row Steel Sprocket Pallet Conveyor Roller is designed for robust industrial applications where heavy palletized goods must be moved reliably and efficiently. This sprocket-driven roller combines strength, precision, and durability to support high-capacity conveyor systems.
Key Features
| Feature Category | Details |
|---|---|
| Load Capacity | Supports 500–6,000 kg depending on configuration, ideal for palletized loads. |
| Material Options | Carbon steel, 304 stainless steel, galvanized steel, with optional anti-corrosion coatings. |
| Bearing Type | Double-row steel bearings for enhanced stability and smooth rotation under heavy loads. |
| Temperature Range | Operates from -20°C to 80°C. |
| Customization Options | Tube length, diameter, wall thickness, sprocket pitch, bearing type, surface treatments. |
| Mounting Methods | Standard shaft mounting compatible with chain-driven systems. |
| Roller Types | Sprocket-driven pallet conveyor rollers, compatible with powered conveyors. |
| Environmental Adaptability | Corrosion-resistant, abrasion-resistant, and suitable for heavy-duty industrial environments. |
| Modular Integration | Fully compatible with chain-driven pallet conveyor systems for scalable layouts. |
Core Advantages
Exceptional Load Handling: Double-row bearings provide stability for heavy palletized goods.
Durable Construction: Steel sprockets and tubes ensure long-term reliability.
Maintenance Reduction: Heavy-duty bearings and corrosion-resistant coatings minimize upkeep.
Flexible Design: Custom sprocket pitch, dimensions, and surface treatment options for specific applications.
Industrial Compatibility: Ideal for warehouses, manufacturing, logistics, and packaging facilities.
Applications
Warehousing & Distribution: Heavy pallet transport and sorting.
Manufacturing Lines: Smooth movement of large components or assembled goods.
Logistics Centers: Efficient high-volume handling of packaged products.
Automotive & Machinery: Safe and reliable transport of engines, gearboxes, and large equipment.
Longwei heavy-duty conveyor rollers combine robust steel construction, precision bearings, and customization options, making them ideal for internal logistics. Features include:
High load capacity: Handles heavy pallets and industrial goods.
Material flexibility: Carbon steel for strength, stainless steel for hygiene-sensitive applications.
Durable design: Double-row bearings and reinforced tubes minimize maintenance.
Customization: Diameter (60, 76, 89 mm), length, and drive type adjustable for various systems.
Indoor optimization: Quiet operation, corrosion-resistant, suitable for factories, warehouses, and packaging plants.
Below is a comparative table summarizing the key technical specifications, strengths, and limitations of major industrial roller brands based on the provided data:
| Brand | Max Load Capacity | Key Features & Materials | Primary Applications | Major Limitations |
|---|---|---|---|---|
| Longwei | 1,500–2,500 kg | Carbon steel / Stainless steel; Gravity (R1800) & Motor-driven (R2321); Double-row steel bearings; Custom lengths & diameters | Factory internal logistics, warehouse pallet handling, packaging lines | Mainly indoor use; not for outdoor/mining |
| Interroll | 1,200 kg | Modular steel rollers, energy-efficient motor options (MDR); sealed bearings | Warehousing, light to medium internal logistics, e-commerce fulfillment | Max load slightly lower for heavy pallets |
| Hytrol | 1,800 kg | Heavy-duty steel rollers, quiet operation, modular mounting | Warehouse conveyors, packaging lines, distribution centers | Slower adoption of advanced customization options |
| FlexLink | 1,000 kg | Stainless steel modular rollers, automation-ready | Electronics assembly, light manufacturing, packaging | Not suitable for very heavy pallets (>1,200 kg) |
| Dorner | 900–1,200 kg | Stainless steel / Carbon steel; hygienic design; easy-clean surfaces | Food & beverage packaging, pharma production | Limited for high-load pallets; mainly medium-duty |
| MK Aluminum | 600–1,000 kg | Aluminum frame with steel rollers; modular, lightweight | Light manufacturing, small internal logistics | Not suitable for heavy pallet handling |
| TGW Logistics | 1,500 kg | Heavy-duty rollers, variable speed motors, automated conveyor integration | Warehousing, high-volume fulfillment centers | Premium pricing; customization lead time |
Load & Material: Longwei supports both carbon steel and stainless steel, making it suitable for heavy-load and hygienic environments, while other brands are primarily targeted at light-to-medium-load or lightweight applications.
Drive Options: Longwei offers the unpowered R1800 and powered R2321, flexibly addressing diverse handling needs. Interroll and FlexLink tend to favor automated modularity. Hytrol emphasizes quietness and modularity.
Applicable Industries: All brands are used in intralogistics, warehousing, and packaging, but Longwei excels in high-load pallet handling.
Limitations: Some brands, such as MK and Dorner, are not suitable for heavy-load pallet handling. Interroll's heavy-load capacity is lower than Longwei's. FlexLink and MK are more suitable for lightweight or packaging industries.
People who buy for factories want to know what to think about when picking heavy duty conveyor rollers. They look at what things will be moved, like boxes, barrels, or pallets. The weight, size, and shape of these things are important for safety. Buyers also check how much and how fast things need to move. The space and layout of the building matter too. Rollers must work with the systems already there. Buyers care about price, both at the start and over time. They want to know how gravity, powered, and motor-driven rollers are different. Gravity rollers are good for lighter things and simple setups. Powered rollers move heavier things and go faster. Motor-driven rollers give more control and work better for tough jobs.
Tip: Pick the right roller type for the weight and size of what you need to move. This helps things work best.
Many buyers need new conveyor rollers that fit special needs. They can pick the tube length, diameter, wall thickness, and shaft size. Some brands let you choose from steel, stainless steel, or aluminum for different places. Buyers can pick how the roller is mounted, like spring-loaded or threaded ends, to make putting them in easier. Rollers can have special coatings, like zinc or rubber, to last longer in tough places. Custom rollers can also work with other conveyor types to help things move better and faster.
Custom Option | Benefit |
|---|---|
Tube length/diameter | Fits special conveyor setups |
Material choice | Works for different places |
Surface treatment | Makes rollers last longer |
Mounting method | Makes putting rollers in easier |
Load capacity, roller diameter, material, drive type (gravity vs motor-driven), and compatibility with existing conveyor systems.
Weekly for high-frequency lines; monthly for standard use. Includes inspection, cleaning, and lubrication.
Yes. Longwei offers diameter, length, material, and drive type customization.
With proper maintenance, 2–5 years or longer depending on load and usage.
Recommended for food, pharma, and cleanroom environments to prevent contamination and ensure hygiene.
R1800 Heavy Duty Gravity Conveyor Roller 
R2321 Heavy Load Double-row Steel 
