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DC Motor Drive Roller Controller Type S100


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Quantity:
  • S100

  • RONWIN

Control card is the necessary accessories of motor driven roller, which is not only provide power supply to the roller, but also adjust the roller speed, rotation direction in positive and negative and control roller start and stop, etc. Many pieces of control card can be connected to be controlled by PLC to realize intelligent control.

Noun explanation of DC Motor Drive Roller Intelligent Controller


Brushless DC motor

The motor consists of a permanent magnet rotor and a stator wound with coils. This type of motor has the advantages of simple structure, high reliability, good stability, high efficiency, and strong adaptability, so it has been widely used.


Hall sensor

Since the brushless motor eliminates the carbon brush, the motor itself cannot run and needs to rely on an external

driver to run. The Hall sensor is a device installed inside the motor to feedback position signals to the driver.


LET

Light-emitting diodes are used to indicate the status of the drive system.


PNP/NPN

The logic level of the effective control signal: NPN means low level is effective, that is, it is effective when connected to DC-; PNP means high level is effective, that is, it is effective when connected to DC+.


PLC

Industrial programmable logic controller.


Speed open/closed loop

Speed open loop, the drum speed decreases as the load increases;

Speed closed loop, when the load is within the rated torque of the drum, the drum speed does not change with the load.


ECO and BOOST

The electric C-type controller supports the electric roller ECO (energy saving) and BOOST (high torque) modes.


Vector frequency conversion

Field-oriented control is currently the best choice for efficiently controlling brushless DC motors.

Main Functions of S100 Type


  • Three braking modes:Electronic brake, Free brake,Servo brake.

  • PNP and NPN adaptive:Give customers more options for control.

  • Acceleration and deceleration:Wide adjustment range, can achieve the time from 0.25 to 2S,16 accurate adjustment.

  • 3 speed gear:Convenient for customers to switch fast between acceleration and deceleration.

  • Fail-safe restart:After the fault is rectified, the system automatically restarts within a certain period of time.


Structure & Mounting Dimension


图片

 


Technical Specifications of Controller Type S100

Item Controller Type VECTOR-S100 PRO
Electrical Specification rated voltage DC24V/48V
Speed Parameter speed adjustable range 600~6900 rpm

acceleration and deceleration range

0.39~3.9s
Electrical Connection Mode

          number of drive rollers

1 piece
PNP

√ (internal  jumper)

NPN

√ (internal  jumper)

Open-closed Loop
open loop
closed loop
Control Mode external analog √ (0-10V)
IO
multi-speed 3 speed
RS485
Brake Mode
electronic brake
free brake
servo brake
Fault Output ERROR-N ×
ERROR-P ×
ERROR

PNP connection,

fault-free around 13V,

fault around 2V


NPN connection,

fault-free around 2V

fault around 13V


Driver card layout

DC Motor Drive Roller Driver card S100 layout

1. Signal terminal         2. Firmware upgrade port 

3. Power terminal        4. DC+ 

5. DC-                              6. motor roller socket 

7. SPEED                         8. DIP dialing 

9. LED                              10. ACC/DEC



DIP dialing function

VECTOR-100 has three rows of toggle switches, SPEED,CONFIG and ACC/DEC


Motor drivem roller controller DIP dialing function


SPEED FUNCTION OFF ON
1 Speed selection The 4-digit dial code constitutes a 2-digit dial code, with a total of 16 gears for speed regulation. Please refer to P8 for specific speeds
2
3
4
ACC/DEC Speed selection function OFF ON
1 ACC/DEC time setting The 4-digit dial code constitutes a 2-digit dial code, with a total of 16 gears for speed regulation. Please refer to P9 for specific speeds.
2
3
4
CONFIG FUNICTION OFF ON
1 High and low speed switching Low speed High speed
2 Forward and reverse settings CCW CW
3 Open loop and closed loop settings Open loop Closed loop
4 Automatic/manual error recovery Manual Automatic (Adjustable after 5 restarts)
5 Current limit selection Large Small
6
Refer to the brake mode selection table
7
8 analog input Switch

The toggle switch is protected by a transparent plastic shell, which can be opened through the lower end of the protective shell and relevant settings can be made.

DC motor driven roller controller switch DIP

Brake mode selection


Brake Mode SW6
SW7 Note: These settings are for electronic brakes with electric rollers. If it is an electric roller with a builtin mechanical brake, it will use its internal mechanical device to maintain the locked position. Mechanical brakes have automatic fault prevention devices and require additional excitation signals to control them
Electronic Brake OFF OFF
Free braking ON OFF
Servo brake OFF ON


Electronic Brake: When starting the brake, direct current is applied to the stator coil, which generates a magnetic field. If there is motion between the rotor and stator, it is equivalent to a conductor cutting the magnetic induction line, which is different from the existing magnetic field. The magnetic field will have a reaction force.


Free braking: The power supply circuit of the electric roller inside the drive card is disconnected, becoming an open circuit, Make the rotor continue to rotate until the mechanical load is negative Let it stop automatically.


Servo brake: When the running signal disappears, the drive card utilizes the Hall effect sensor of the drum motor to confirm the position of the stator and rotor, while input the current to the motor coil to maintain the rotor position.


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Founded in 2004, Longwei is a specialized Chinese manufacturer dedicated to providing customized conveyor systems, modular conveyor units, various rollers, and components for logistics systems.

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