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The MatTop Chain Conveyor, formally known as a Modular Top-Plate Chain Conveyor, is a continuous conveying system that utilizes interlocking engineering plastic chain modules. The top surface of these modules features reinforcing rib-like structures, resembling architectural "dragon bones," hence the common name. This design creates a highly stable, high-friction coefficient carrying platform, driven in a continuous loop by sprockets. It is essentially the perfect fusion of modular plastic conveyor belting and chain drive principles, specifically optimized for the direct product handling in modern automated production lines.
Exceptional Conveying Performance
Product-Friendly: The flat, slightly elastic plastic surface ensures gentle handling, significantly reducing scratches and damage to products like bottles, cans, and boxes, while operating with low noise.
Stable Operation: Tight intermeshing of modules, combined with optional side guides, ensures precise product positioning, preventing rolling, tipping, or jamming even at high speeds.
Process Flexibility: Ideally supports dynamic accumulation (line pressure accumulation), diverting, merging, and turning. It can function directly as an accumulation conveyor without complex additional mechanisms.
Superior Hygiene and Cleanability
Open Structure: Modules can be designed with grids or large apertures to facilitate liquid drainage (post-washing/sterilization), airflow (for cooling/drying), and debris fall-through.
No Hygiene Dead Ends: The smooth, seamless surface withstands high-pressure hot water, steam, and chemical cleaners, drying quickly. It meets stringent sanitary standards (e.g., FDA, EHEDG) for food and pharmaceutical industries.
Safe Materials: Primarily uses materials compliant with food contact regulations like Polypropylene (PP) and Polyethylene (PE), with options for anti-static and anti-microbial properties.
High Durability and Cost-Effectiveness
Excellent Corrosion Resistance: The all-plastic construction resists water, acids, alkalis, and detergents, offering a service life far exceeding metal belts, especially in wet, frequently cleaned environments.
Very Low Maintenance Cost: The modular design allows for individual replacement of damaged modules without dismantling the entire belt, drastically reducing downtime and maintenance costs. Operation is typically lubrication-free, eliminating the risk of product contamination by grease.
Design Flexibility: Width, length, and turning radius can be customized according to production line layout, facilitating easy installation.
| Specification Category | Specific Parameters & Options |
|---|---|
| 1. Chain Module | Material: Polypropylene (PP, general-purpose), Polyethylene (PE, impact-resistant), Polyoxymethylene/Acetal (POM, high wear & low friction), Nylon (PA, high toughness). Surface Pattern: Flat, Non-slip diamond pattern, Grid type (various apertures), Ribbed/raised pattern. Standard Colors: White (food-grade), Blue, Green, Black. Single Module Dimensions: Pitch (e.g., 25.4mm, 37.15mm, 38.1mm, 50.8mm, 76.2mm); Width (e.g., 38mm to 200mm+). |
| 2. Chain Structure | Single-Mold Hinged Type: Lightweight, quiet, lubrication-free, suitable for medium to light loads. Modular Roller Type (with Bushings/Rollers): Assembled from separate modules, pins, bushings, and rollers. Offers high strength, wear resistance, and low friction, suitable for heavy-duty, long-distance conveying. |
| 3. System Performance | Total Belt Width: Achieved by joining multiple strands, customizable from 200mm to over 3000mm. Conveying Speed: Typical range 0.5 - 50 meters/minute. Minimum Turning Radius: Determined by pitch, specified in datasheets (e.g., Inner Radius R=300mm). Operating Temperature: Typically -10°C to +90°C (material dependent). Tensile Strength: Varies by chain series, with single-strand breaking strength ranging from thousands to tens of thousands of Newtons (N). Requires calculation based on load for selection. |
| 4. Key Accessories | Side Guides: Stainless steel or plastic (e.g., UHMW), adjustable height (25-150mm). Stops/Divider Strips: Transverse (for dividing/stopping products) or Longitudinal (for guiding). Cleaning Systems: Polyurethane scrapers or nylon brush rolls. Drive Sprockets: 6-tooth, 8-tooth, 10-tooth, made of steel or stainless steel. |
Food & Beverage: Filling, packaging, sterilization, and cooling lines for bottled water, juice, beer, cans, dairy products, and baked goods.
Consumer Goods: Filling, capping, labeling, and cartoning lines for shampoo, cosmetic bottles, and jars.
Packaging & Logistics: Conveying, sorting, and palletizing of cartons and totes.
Pharmaceutical: Packaging and conveying lines for blister packs, vials, and medicine boxes.
The MatTop Chain Conveyor is a cornerstone device in modern light-industry automated production. Centered around modular plastic chain modules, it perfectly addresses key needs such as product protection, hygiene, layout flexibility, and efficient maintenance. By selecting different materials, surface patterns, chain structures, and accessories, a highly reliable conveying system can be built to perfectly fit specific process flows. It is the ideal choice for enhancing production line efficiency, reliability, and hygiene standards. Selection requires comprehensive consideration of conveyed product characteristics, process environment, and layout requirements, referencing specific supplier specification manuals for precise configuration.
The MatTop Chain Conveyor, formally known as a Modular Top-Plate Chain Conveyor, is a continuous conveying system that utilizes interlocking engineering plastic chain modules. The top surface of these modules features reinforcing rib-like structures, resembling architectural "dragon bones," hence the common name. This design creates a highly stable, high-friction coefficient carrying platform, driven in a continuous loop by sprockets. It is essentially the perfect fusion of modular plastic conveyor belting and chain drive principles, specifically optimized for the direct product handling in modern automated production lines.
Exceptional Conveying Performance
Product-Friendly: The flat, slightly elastic plastic surface ensures gentle handling, significantly reducing scratches and damage to products like bottles, cans, and boxes, while operating with low noise.
Stable Operation: Tight intermeshing of modules, combined with optional side guides, ensures precise product positioning, preventing rolling, tipping, or jamming even at high speeds.
Process Flexibility: Ideally supports dynamic accumulation (line pressure accumulation), diverting, merging, and turning. It can function directly as an accumulation conveyor without complex additional mechanisms.
Superior Hygiene and Cleanability
Open Structure: Modules can be designed with grids or large apertures to facilitate liquid drainage (post-washing/sterilization), airflow (for cooling/drying), and debris fall-through.
No Hygiene Dead Ends: The smooth, seamless surface withstands high-pressure hot water, steam, and chemical cleaners, drying quickly. It meets stringent sanitary standards (e.g., FDA, EHEDG) for food and pharmaceutical industries.
Safe Materials: Primarily uses materials compliant with food contact regulations like Polypropylene (PP) and Polyethylene (PE), with options for anti-static and anti-microbial properties.
High Durability and Cost-Effectiveness
Excellent Corrosion Resistance: The all-plastic construction resists water, acids, alkalis, and detergents, offering a service life far exceeding metal belts, especially in wet, frequently cleaned environments.
Very Low Maintenance Cost: The modular design allows for individual replacement of damaged modules without dismantling the entire belt, drastically reducing downtime and maintenance costs. Operation is typically lubrication-free, eliminating the risk of product contamination by grease.
Design Flexibility: Width, length, and turning radius can be customized according to production line layout, facilitating easy installation.
| Specification Category | Specific Parameters & Options |
|---|---|
| 1. Chain Module | Material: Polypropylene (PP, general-purpose), Polyethylene (PE, impact-resistant), Polyoxymethylene/Acetal (POM, high wear & low friction), Nylon (PA, high toughness). Surface Pattern: Flat, Non-slip diamond pattern, Grid type (various apertures), Ribbed/raised pattern. Standard Colors: White (food-grade), Blue, Green, Black. Single Module Dimensions: Pitch (e.g., 25.4mm, 37.15mm, 38.1mm, 50.8mm, 76.2mm); Width (e.g., 38mm to 200mm+). |
| 2. Chain Structure | Single-Mold Hinged Type: Lightweight, quiet, lubrication-free, suitable for medium to light loads. Modular Roller Type (with Bushings/Rollers): Assembled from separate modules, pins, bushings, and rollers. Offers high strength, wear resistance, and low friction, suitable for heavy-duty, long-distance conveying. |
| 3. System Performance | Total Belt Width: Achieved by joining multiple strands, customizable from 200mm to over 3000mm. Conveying Speed: Typical range 0.5 - 50 meters/minute. Minimum Turning Radius: Determined by pitch, specified in datasheets (e.g., Inner Radius R=300mm). Operating Temperature: Typically -10°C to +90°C (material dependent). Tensile Strength: Varies by chain series, with single-strand breaking strength ranging from thousands to tens of thousands of Newtons (N). Requires calculation based on load for selection. |
| 4. Key Accessories | Side Guides: Stainless steel or plastic (e.g., UHMW), adjustable height (25-150mm). Stops/Divider Strips: Transverse (for dividing/stopping products) or Longitudinal (for guiding). Cleaning Systems: Polyurethane scrapers or nylon brush rolls. Drive Sprockets: 6-tooth, 8-tooth, 10-tooth, made of steel or stainless steel. |
Food & Beverage: Filling, packaging, sterilization, and cooling lines for bottled water, juice, beer, cans, dairy products, and baked goods.
Consumer Goods: Filling, capping, labeling, and cartoning lines for shampoo, cosmetic bottles, and jars.
Packaging & Logistics: Conveying, sorting, and palletizing of cartons and totes.
Pharmaceutical: Packaging and conveying lines for blister packs, vials, and medicine boxes.
The MatTop Chain Conveyor is a cornerstone device in modern light-industry automated production. Centered around modular plastic chain modules, it perfectly addresses key needs such as product protection, hygiene, layout flexibility, and efficient maintenance. By selecting different materials, surface patterns, chain structures, and accessories, a highly reliable conveying system can be built to perfectly fit specific process flows. It is the ideal choice for enhancing production line efficiency, reliability, and hygiene standards. Selection requires comprehensive consideration of conveyed product characteristics, process environment, and layout requirements, referencing specific supplier specification manuals for precise configuration.
