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Gravity Curved Roller Conveyor


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  • CR100

  • RONWIN

Gravity Curved Roller Conveyor

The Gravity Curved Roller Conveyor provides a simple and reliable solution for changing the direction of cartons, totes, pallets, and other stable unit loads without a powered drive system. Available in common turning angles such as 45°, 60°, and 90°, it can be integrated with straight gravity or powered conveyor sections to create smooth corner transfers.

The conveyor uses tapered rollers to guide products through the curve while compensating for the different travel distances between the inner and outer sides. It can operate on a slight incline using gravity or horizontally with manual pushing, making it suitable for warehouses, distribution centers, production lines, and material handling systems.

How Does a Gravity Curved Roller Conveyor Work?

A gravity curved roller conveyor is a non-powered conveyor designed to change the direction of material flow.

Goods move through the curve either by gravity or manual pushing. Unlike a straight roller conveyor, the curved section normally uses tapered rollers to help products maintain a stable orientation throughout the turn.

The roller diameter gradually increases from the inside of the curve toward the outside. Because the outer side of the product travels a longer path than the inner side, this tapered design helps compensate for the difference in travel distance and guides the load smoothly through the curve.

Gravity Conveying

When the conveyor is installed with a suitable incline, cartons, totes, and other loads move through the curved section under gravity.

The required slope depends on product weight, bottom condition, roller resistance, conveyor length, and operating conditions.

Manual Push Conveying

The conveyor can also be installed horizontally.

In this configuration, operators manually push cartons, totes, pallets, or other suitable unit loads through the curved section.

This makes the conveyor useful for intermittent handling, picking, packing, assembly, and workstation transfer applications where powered conveying is not required.

Key Features of the Gravity Curve Roller Conveyor

Smooth 45°, 60° and 90° Direction Changes

The curved conveyor allows a material handling line to change direction without using a powered curve conveyor.

Standard turning angles include 45°, 60°, and 90°, with other configurations available according to the conveyor layout.

Tapered Rollers for Stable Corner Transfer

Tapered rollers help compensate for the different travel distances between the inner and outer sides of the curve.

This improves product guidance and helps cartons and other stable loads move through the turn with less side friction.

No Motor or Drive System Required

The gravity conveyor does not require its own motorized drive system.

Products can move under gravity on an inclined installation or by manual pushing on a horizontal conveyor.

Easy Integration with Conveyor Systems

The curved section can connect with straight gravity roller conveyors or powered conveyor sections to create a complete material handling route.

It is particularly useful for conveyor layouts where floor space or process flow requires a directional change.

Adjustable Support Height

Height-adjustable support legs allow the curved conveyor to align with upstream and downstream conveyor sections.

The height can also be configured to provide the required gravity slope.

Side Guards for Safer Product Guidance

Side guards can be installed along the inner and outer edges of the curved frame to help keep cartons, totes, and other unit loads within the conveying path during turning.

Gravity Curved Roller Conveyor Structure

The conveyor mainly consists of a curved frame, tapered rollers, support legs, leveling feet, and optional side guards.

Component

Function

Curved Frame

Provides the required conveyor turning angle and supports the roller assembly

Tapered Rollers

Carry and guide products smoothly through the curve

Support Legs

Support the conveyor and allow working-height adjustment

Leveling Feet

Help align and stabilize the conveyor

Side Guards

Help prevent products from moving outside the conveying path

Tapered Roller Options

RONWIN offers different tapered roller configurations according to product weight, durability requirements, operating environment, and budget.

gravity tapered roller

Option 1: Steel Roller with Tapered Sleeve

This configuration uses a standard steel roller fitted with an outer tapered sleeve.

The modular sleeve design provides an economical solution for many carton, tote, and medium-duty material handling applications.

Key Benefits:

  • Cost-effective construction

  • Low running noise

  • Replaceable tapered sleeve

  • Good corrosion resistance of the PP sleeve

  • Suitable for medium-duty loads

  • Convenient for manual-push applications

This option is recommended when cost, smooth operation, and easy component replacement are important.

Option 2: Steel Plate-Welded Tapered Roller

The second configuration uses an all-steel tapered roller formed to provide the required curved conveying profile.

Its robust construction makes it suitable for applications requiring greater durability and heavier load handling.

Key Benefits:

  • Strong all-steel construction

  • Higher durability

  • Suitable for heavier unit loads

  • Good impact resistance

  • Surface treatments available according to requirements

  • Suitable for demanding industrial applications

This option is recommended when load capacity and long-term mechanical durability are higher priorities.

Tapered Roller Comparison

Feature

Steel Roller with Tapered Sleeve

Steel Plate-Welded Tapered Roller

Construction

Steel roller with PP tapered sleeve

All-steel tapered construction

Cost

Lower

Higher

Running Noise

Lower

Relatively higher

Maintenance

Individual sleeve replacement possible

Minimal routine maintenance

Durability

Good

Excellent

Typical Load

Medium-duty

Heavy-duty

Corrosion Protection

PP sleeve resists corrosion

Surface treatment available

Recommended Use

Cartons, totes and general material handling

Pallets and heavier industrial loads

Selection Tip: Choose the tapered-sleeve version for general carton or tote handling where cost, quiet operation, and easy maintenance are important. Choose the all-steel tapered roller when greater durability and heavier load handling are required.

Gravity Curved Roller Conveyor Specifications

Parameter

Specification

Conveyor Type

Gravity Curved Roller Conveyor

Turning Angle

45° / 60° / 90°

Optional Turning Angle

120° / 180°

Roller Small-End Diameter

50 mm

Recommended Inside Turning Radius

Approx. 900 mm

Standard Roller Taper

3.6°

Roller Taper Angle

≤ 6°

Frame Inner Width

500 / 600 / 700 / 800 / 900 / 1000 / 1500 mm

Frame Height

Approx. 300–1500 mm

Frame Material

Bent Steel Plate

Support Leg Material

Rectangular Steel Tube

Maximum Load Capacity

Up to 200 kg

Maximum Conveying Speed

Up to approx. 30 m/min under suitable gravity conditions

Operating Temperature

Approx. -5 to +40 °C

Conveying Mode

Gravity / Manual Push

The standard 3.6° taper corresponds to an inside radius of approximately 800 mm for the applicable roller geometry, while approximately 900 mm is recommended for common conveyor configurations. Final radius should be selected according to product dimensions, conveyor width, and turning angle.

Specifications may vary according to roller configuration, product size, load, conveyor layout, and application requirements.

Typical Applications

The gravity curved roller conveyor is designed for material handling systems that require cartons, totes, pallets, or other stable unit loads to change direction.

Warehouse and Distribution Centers

Use curved conveyor sections to connect straight conveyor lines around corners in receiving, picking, sorting, storage, and dispatch areas.

gravity curved roller conveyor

Carton and Tote Handling

Tapered rollers help cartons and totes maintain a stable conveying path when changing direction through the conveyor curve.

Manufacturing and Assembly Lines

Curved roller sections can transfer components, workpieces, or packaged products between production and assembly areas where the conveyor layout changes direction.

gravity curved roller conveyor

Packing and Inspection Stations

Horizontal gravity curves can be used for manual transfer between packing, inspection, assembly, or temporary storage stations.

Pallet and Heavy Unit Load Transfer

When configured with suitable heavy-duty tapered rollers and structural reinforcement, the conveyor can be used for heavier unit loads and selected pallet-handling applications.

How to Choose a Gravity Curved Roller Conveyor

Several factors should be confirmed before selecting a curved conveyor.

Turning Angle
Determine whether the conveyor needs a 45°, 60°, 90°, or another turning angle according to the facility layout.

Product Dimensions
The length and width of the conveyed goods affect the required conveyor width and inside turning radius.

Product Weight
Confirm both individual product weight and required conveyor load capacity before selecting the roller configuration.

Bottom Surface
Gravity roller conveyors work best with cartons, totes, pallets, and other products that have sufficiently flat and rigid bottoms.

Turning Radius
Larger products generally require a larger turning radius to avoid interference with the conveyor side frame or guardrails.

Gravity or Manual Push
Use an inclined installation when products need to move by gravity. Choose horizontal installation when products will be moved manually.

Roller Configuration
Use tapered-sleeve rollers for general medium-duty handling or choose an all-steel tapered roller configuration for heavier and more demanding applications.

Gravity Curved Roller Conveyor FAQs

What is a gravity curved roller conveyor?

A gravity curved roller conveyor is a non-powered conveyor section designed to change the direction of cartons, totes, pallets, and other suitable unit loads. Products move through the curve by gravity or manual pushing.

What turning angles are available?

Common configurations include 45°, 60°, and 90°. Other angles, including 120° and 180°, can be designed according to the conveyor layout.

Why are tapered rollers used on a curved conveyor?

The inner and outer sides of a product travel different distances during a turn. Tapered rollers help compensate for this difference and guide the product more smoothly through the curve.

Does a gravity curved roller conveyor require an incline?

Not always. An inclined conveyor allows suitable goods to move under gravity, while a horizontal conveyor can be used for manual pushing.

What products can be conveyed?

The conveyor is suitable for cartons, boxes, totes, trays, selected pallets, and other unit loads with sufficiently flat and rigid bottoms.

What is the maximum load capacity?

Standard configurations can support loads of up to approximately 200 kg, depending on roller configuration, conveyor dimensions, load distribution, and operating conditions.

How do I choose the correct turning radius?

The correct radius depends mainly on product dimensions, conveyor width, turning angle, and product orientation. Larger products generally require a larger inside turning radius for smooth corner transfer.

Can the conveyor connect with powered roller conveyors?

Yes. A gravity curved roller conveyor can be integrated with straight gravity conveyors or powered roller conveyor sections according to the overall material handling system.

Need a Gravity Curved Roller Conveyor?

Tell us your product size, weight, conveyor width, and required turning angle. Longwei Automation will help you select the right configuration.
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Founded in 2004, Longwei is a specialized Chinese manufacturer dedicated to providing customized conveyor systems, modular conveyor units, various rollers, and components for logistics systems.

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