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A Helical Vertical Lift Conveyor is a highly automated system used in multi-story buildings or facilities to achieve continuous and efficient vertical lifting and horizontal transfer of goods. Its core innovation lies in abandoning the traditional elevator car model. Instead, it combines a helical vertical lifting channel with roller conveyors integrated onto the channel's surface, creating a continuous flow of goods similar to a "spiral staircase."
When considering this product, the following complex parameters need attention:
System Throughput: The number of goods processed per hour (units/hour).
Lift Height / Speed: Total lifting height and the linear speed of the roller platform.
Load Capacity: Maximum weight (kg) per individual item or per unit length of the conveyor.
Product Size Range: The minimum and maximum product dimensions (L x W x H) the system can handle.
Number of Floors & Interfaces: The number of floors supported and the docking method with horizontal conveyors on each floor.
Control & Communication System: Integration with upper-level management systems (e.g., PLC control, Ethernet communication).
Safety Features: Emergency stop, anti-jamming, overload protection, safety guarding, etc.
| Specifications (unit: mm) | |
|---|---|
| conveying direction | up, down, bothway |
| loading capacity | max. 1000kg |
| lifting height | max. 2m/driver |
| conveying speed | max. 30m/min |
| conveying beat | continuous |
Helical Vertical Track:
The system features a large, vertical helical track structure, resembling the thread of a giant screw.
This track replaces the shaft and guide rails of a traditional elevator.
Integrated Roller Conveyor Platform:
The "steps" of the helical track are equipped with numerous motor-driven roller conveyor modules.
These modules are connected end-to-end, forming a massive, continuously and slowly moving "spiral conveyor belt."
Workflow:
Induction: At the system's base level (or any designated floor), goods are fed into the entrance of the helical track via a horizontal roller conveyor. As a good reaches the start of the helix, it is "captured" by the continuously moving spiral roller platform.
Vertical Transport: The goods move smoothly upward (or downward) along the helical track as the platform slowly rotates. This process is continuous and uninterrupted, eliminating the "start-stop-open-close" cycle of traditional elevators.
Discharge: When a good reaches its target floor, the system identifies its position via encoders or RFID technology. A specific discharge mechanism (like a pusher or diverter) then offloads the goods from the main spiral line onto the destination floor's horizontal roller conveyor for final delivery.
Exceptional Throughput Efficiency:
Continuous Operation: This is the primary advantage. Goods flow continuously like on an assembly line, eliminating the waiting time associated with traditional elevators. It is particularly suitable for high-volume, small-batch goods, such as e-commerce parcels and express distribution centers.
Space Saving:
Compared to a group of traditional elevators requiring multiple separate shafts, a single helical vertical conveyor system can achieve the same vertical transport capacity with a smaller footprint and higher space utilization.
High Automation & Intelligence:
It can be easily integrated into overall factory or warehouse management systems (WMS, WCS) for end-to-end automatic identification, tracking, and routing of goods.
Flexibility & Scalability:
The operating speed can be adjusted based on flow demand. Theoretically, the system can be adapted for more floors by increasing the number of helical coils (height).
Reduced Product Damage:
The smooth helical ascent/descent avoids the shocks and vibrations caused by the start-stop motion of traditional elevators.
This system is typically used in scenarios with extremely high logistics efficiency requirements:
Parcel Sorting Centers: For rapidly and continuously lifting packages from the ground-level unloading area to upper-level sorting areas.
E-commerce Warehousing & Logistics Centers: Enables efficient circulation of totes or order boxes between multi-level "goods-to-person" picking workstations.
Large Automated Storage and Retrieval Systems (AS/RS): Connects storage areas on different floors with the inbound/outbound processing areas.
Airport Baggage Handling Systems: Transports baggage continuously from check-in counters to sorting areas on different levels.
Industrial Production Lines: Transports materials and semi-finished products between different process floors in multi-story factories.
In conclusion, the Helical Vertical Lift Conveyor is a continuous vertical conveying solution that represents the pinnacle of modern logistics automation. Through its ingenious helical design, it seamlessly integrates vertical lifting with horizontal transport, fundamentally transforming the traditional intermittent vertical transport model. It provides unparalleled efficiency, density, and automation levels for multi-story logistics facilities that need to handle massive volumes of goods. It is one of the key core components for building the smart warehouses and highly efficient factories of the future.
A Helical Vertical Lift Conveyor is a highly automated system used in multi-story buildings or facilities to achieve continuous and efficient vertical lifting and horizontal transfer of goods. Its core innovation lies in abandoning the traditional elevator car model. Instead, it combines a helical vertical lifting channel with roller conveyors integrated onto the channel's surface, creating a continuous flow of goods similar to a "spiral staircase."
When considering this product, the following complex parameters need attention:
System Throughput: The number of goods processed per hour (units/hour).
Lift Height / Speed: Total lifting height and the linear speed of the roller platform.
Load Capacity: Maximum weight (kg) per individual item or per unit length of the conveyor.
Product Size Range: The minimum and maximum product dimensions (L x W x H) the system can handle.
Number of Floors & Interfaces: The number of floors supported and the docking method with horizontal conveyors on each floor.
Control & Communication System: Integration with upper-level management systems (e.g., PLC control, Ethernet communication).
Safety Features: Emergency stop, anti-jamming, overload protection, safety guarding, etc.
| Specifications (unit: mm) | |
|---|---|
| conveying direction | up, down, bothway |
| loading capacity | max. 1000kg |
| lifting height | max. 2m/driver |
| conveying speed | max. 30m/min |
| conveying beat | continuous |
Helical Vertical Track:
The system features a large, vertical helical track structure, resembling the thread of a giant screw.
This track replaces the shaft and guide rails of a traditional elevator.
Integrated Roller Conveyor Platform:
The "steps" of the helical track are equipped with numerous motor-driven roller conveyor modules.
These modules are connected end-to-end, forming a massive, continuously and slowly moving "spiral conveyor belt."
Workflow:
Induction: At the system's base level (or any designated floor), goods are fed into the entrance of the helical track via a horizontal roller conveyor. As a good reaches the start of the helix, it is "captured" by the continuously moving spiral roller platform.
Vertical Transport: The goods move smoothly upward (or downward) along the helical track as the platform slowly rotates. This process is continuous and uninterrupted, eliminating the "start-stop-open-close" cycle of traditional elevators.
Discharge: When a good reaches its target floor, the system identifies its position via encoders or RFID technology. A specific discharge mechanism (like a pusher or diverter) then offloads the goods from the main spiral line onto the destination floor's horizontal roller conveyor for final delivery.
Exceptional Throughput Efficiency:
Continuous Operation: This is the primary advantage. Goods flow continuously like on an assembly line, eliminating the waiting time associated with traditional elevators. It is particularly suitable for high-volume, small-batch goods, such as e-commerce parcels and express distribution centers.
Space Saving:
Compared to a group of traditional elevators requiring multiple separate shafts, a single helical vertical conveyor system can achieve the same vertical transport capacity with a smaller footprint and higher space utilization.
High Automation & Intelligence:
It can be easily integrated into overall factory or warehouse management systems (WMS, WCS) for end-to-end automatic identification, tracking, and routing of goods.
Flexibility & Scalability:
The operating speed can be adjusted based on flow demand. Theoretically, the system can be adapted for more floors by increasing the number of helical coils (height).
Reduced Product Damage:
The smooth helical ascent/descent avoids the shocks and vibrations caused by the start-stop motion of traditional elevators.
This system is typically used in scenarios with extremely high logistics efficiency requirements:
Parcel Sorting Centers: For rapidly and continuously lifting packages from the ground-level unloading area to upper-level sorting areas.
E-commerce Warehousing & Logistics Centers: Enables efficient circulation of totes or order boxes between multi-level "goods-to-person" picking workstations.
Large Automated Storage and Retrieval Systems (AS/RS): Connects storage areas on different floors with the inbound/outbound processing areas.
Airport Baggage Handling Systems: Transports baggage continuously from check-in counters to sorting areas on different levels.
Industrial Production Lines: Transports materials and semi-finished products between different process floors in multi-story factories.
In conclusion, the Helical Vertical Lift Conveyor is a continuous vertical conveying solution that represents the pinnacle of modern logistics automation. Through its ingenious helical design, it seamlessly integrates vertical lifting with horizontal transport, fundamentally transforming the traditional intermittent vertical transport model. It provides unparalleled efficiency, density, and automation levels for multi-story logistics facilities that need to handle massive volumes of goods. It is one of the key core components for building the smart warehouses and highly efficient factories of the future.
