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Modular Gravity Roller Conveyor for Pallet Flow Racking System

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Do you have a high-volume inventory with a moderate number of SKUs? A pallet flow rack can maximize your warehouse space by organizing pallet storage into deep, single-SKU lanes. This system utilizes gravity to efficiently move palletized inventory from one side of the rack to the other. Pallet flow racks offer greater accessibility to pallets compared to other high-density storage systems and provide flexibility in their cost-effective design. Whether you need a depth of 3 to 4 pallets, 9 to 10 pallets, or even 20 or more, pallet flow racks are fully scalable to meet your inventory and processing needs.

pallet flow rack roller rail

Pallet flow racks provide exceptional storage density compared to other storage systems, employing a First-In/First-Out (FIFO) inventory management approach. This system is particularly well-suited for inventory consisting of a limited number of high-volume stock-keeping units (SKUs). Its design is tightly configured, enabling the storage of a significant number of pallets within a compact area. The flow lanes are equipped with wheeled or roller rails, set at a slight incline, which facilitates the automatic movement of pallets from the loading side to the picking aisle. This configuration effectively reduces travel time and lowers associated labor and equipment costs.


Longwei Automation offers modular pallet roller flow rails, and pallet flow accessories which are engineered to meet your specific needs.


Gravity Roller Ready for Installation: For over 20 years, Longwei has been a leader in manufacturing a diverse range of high-quality rollers, including gravity, driven, and accumulation rollers. Our commitment to excellence shines through in every product we make, as we proudly utilize rollers crafted in-house to guarantee superior quality and prompt delivery. Trust Longwei to meet your roller needs with precision and reliability.

gravity roller for pallet flow rail


Standard Roller Rail Ready for Installation: The standardized multi-hole rack not only guarantees swift delivery but also offers exceptional convenience by allowing effortless adjustment of roller positions for brake roller installation. It further enhances the installation process of roller rails on the shelf, making it a practical and efficient solution for all your needs.

pallet flow racking system rail


Modular Gravity Roller Rail: Assemble finished roller rail can be fixed on the shelves as soon as arrive at the site, save time and labor.

modular racking system roller rail


External Brake Roller: A brake roller, also known as a speed controller, is installed on the roller rail within the lane to ensure that pallets travel safely to the unloading area. The operator can continuously load pallets into the lane, which will accumulate until the lane reaches its full capacity. 

pallet flow racking system brake roller


Pallet Separator: Pallet separators, or pallet retainers, create crucial space between the front pallet in the pick aisle and the rear pallets. By holding back the rear pallets, they relieve pressure on the front pallet, which is especially important in deep lanes where back pressure can exceed the forklift mast's capacity at greater heights. Investing in these separators enhances safety and improves warehouse efficiency.

pallet flowrack separator


Packing in modules saves container space and international shipping costs, and roller rail is safe during transportation.modular roller rail


Longwei not only provides roller rail and accessories for gravity racks, but also provides design services. We can simulate actual working conditions, including lane depth, declined angle, pallet type and material, cargo weight, etc., and conduct tests in the factory to determine the roller spacing, brake roller installation position and damping force adjustment. And also provide accessories installlation guide.



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Founded in 2004, Longwei is a professional manufacturer of custom conveyor systems, conveyor modules, various types of rollers, and other conveyor components used in logistics systems.

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